A small output egg tray machine, suitable for small capacity egg tray production line, low power consumption, suitable for small-scale or workshop production. The raw materials come from various pulp boards mainly composed of reed pulp, straw pulp, slag pulp, moso bamboo pulp, wood pulp, etc., and waste cardboard, waste cardboard, waste white edge paper, and paper mill tailing waste. Waste paper comes from a wide range and is easy to collect. The output is 2000 pieces / hour. The required operating staff is 5 people / shift: 1 person in the pulping area, 1 person in the molding area, 2 people in cart drying products, and 1 person in packing.
The entire 2000-piece egg tray production line consists of the following parts:
First, the pulping system pulping part is an indispensable link in the pulp molding production process. We can prepare used ⎝⎛博狗体育中文⎞⎠papers, magazines, cardboard boxes and other waste paper through a process of disintegration, screening, and adding chemical additives to a certain concentration of slurry for molding.
The main equipment of the pulp system are: hydraulic pulper, vibrating screen, concentration controller, agitator, automatic adding pulping system, pulp pump, water pump, control cabinet, pulp bucket, water bucket, etc. According to the different requirements for the quality of the finished product, thickened pulp, refined pulp equipment, such as pressure screens, refiners, etc. can be selected as appropriate.
Second, the molding system makes the slurry uniformly adhere to the special molding mold through the action of vacuum to form a wet blank product, and then transfers it to a drying system or adopts a natural drying method.
3. Drying system After pulping and forming, the pulp products generally contain higher moisture content, which needs to be dried to remove the moisture in the product.
Brick kiln drying: The brick kiln drying line has the characteristics of novel structure, reasonable design, low one-time investment, high thermal efficiency, long service life, easy maintenance, and safe use. It can be designed to use steam, thermal oil, natural gas, coal gas, anthracite, low-bituminous coal, firewood, bark, bamboo scraps, etc. as fuel according to the local fuel situation of the user.
Metal drying: The drying production line uses fuel (gas), electricity or steam (heat-conducting oil) as the heat source, heats the air, dries the molded pulp molded products in hot air (180 ~ 220 ° C), and extracts them with a fan. The moisture evaporating from the product achieves the effect of fast drying. Metal drying lines include single-layer drying lines and multilayer drying lines; if the equipment is equipped with single-layer drying lines, the floor area is large, and the length of the workshop cannot be less than 70 meters; if equipped with multiple-layer drying lines, the floor area Small, workshop length ≤ 40 meters, workshop height ≥ 4.5 meters, small size, can effectively save the heat inside the drying line. Compared with multi-layer steel structure egg tray equipment, single-layer steel structure egg tray equipment occupies a large area and is not cheaper than multi-layer steel structure drying. Choose according to actual needs.
4. Shaping system After the egg tray products are shaped and dried, they are basically shaped. The finished egg tray products can be manually sorted or packaged and then stored in the warehouse.
| model || Yield || Total power || Waste paper consumption || Water consumption || Electricity consumption || worker |
| FYE-1 * 3 || 1000 || 32 kw || 80 || 160 || 18 kw / h || 3-4 |
| FYE-1 * 4 || 1500 || 40 kw || 120 || 240 || 32 kw / h || 3-4 |
| FYE-3 * 4 || 2000 || 65 kw || 160 || 320 || 45 kw / h || 4-5 |
| FYE-4 * 4 || 2500 || 82 kw || 200 || 400 || 58 kw / h || 4-5 |
| FYE-3 * 8 || 3000 || 95 kw || 240 || 480 || 65 kw / h || 5-6 |
| FYE-4 * 8 || 4000 || 112 kw || 320 || 640 || 78 kw / h || 3-4 |
| FYE-5 * 8 || 5000 || 121 kw || 400 || 800 || 85 kw / h || 3-4 |